Rob and Hilaire attended Hickory Chair University and came back with a wealth of information about the production of furniture and the many steps involved. Hickory Chair is unique in its approach of using local North Carolina artisans in every stage of production. Furniture made in the United States is hard to come by these days, but that’s just what they found as they explored Hickory Chair’s vast factory and showroom.
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The first step to making a piece of furniture is to create the individual pieces which will be assembled later in the process.
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Hickory Chair uses the finest materials in producing their furniture.
Assembly is a key component to producing furniture; each piece must fit together perfectly. Above are details of the newest prototypes from Hickory Chair, yet to be released.
Custom wood inlays add a traditional touch to special pieces within the line.
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The above video shows the process of inlaying wood onto a leg for a buffet.
The skill of the woodworkers can be seen in every detail. Here, unfinished cabinets receive their final sanding.
The next step is to finish the furniture, which is a multi-step process involving sprayed-on stain and lacquer.
A separate factory line creates upholstered pieces for the the company.
Above are close-ups of a chair with 8-way hand-tied springs, a true sign of quality.
Hickory Chair is skilled at working with customers’ own materials. Above, workers lay out and cut fabric patterns for the furniture.
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The $18,000 antique frame at the left served as inspiration for one of Hickory Chair’s high-quality reproductions. The only difference is Hickory Chair’s addition of metal brackets to the 200 year old design.
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Hickory Chair provides endless customization, including the option to have your piece painted by an artist.
Above is a close-up of a couple of Hickory Chair’s new wood finishes, as well as Suzanne Kasler’s silk butterfly cording.
Rob and Hilaire sitting on some favorite furniture in the Hickory Chair showroom. Thanks again for the opportunity to attend Hickory Chair University!
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